Industrial Automation & Instrumentation Engineering

Process Automation, PLC/SCADA & Control Valve Calibration

Turnkey industrial control system solutions: PLC/DCS programming, SCADA integration, field instrument calibration, ESD systems, smart control valve overhauling, and loop testing for refineries and manufacturing plants.

Consult Systems Engineer
SIL 3
Safety System Compliance
±0.05%
Calibration Accuracy
24/7
System Technical Support

Core Automation Capabilities

End-to-end industrial automation and process control services designed for maximum operational efficiency and plant safety.

PLC / DCS System Integration

Programming, panel building, and commissioning for Siemens S7-1500, Allen-Bradley ControlLogix, DeltaV, and Yokogawa Centum DCS platforms.

  • Redundant Controller Architectures
  • Logic Development & FAT/SAT Testing

SCADA & HMI Visualization

Custom HMI screen development, real-time alarm management, historical trend logging, and database integration using WinCC, Wonderware, and FactoryTalk.

  • Real-time Process Diagnostics
  • ISA-101 High Performance HMI Design

Control Valve & Actuation Servicing

Overhauling, seat-lapping, smart digital positioner calibration (HART/Foundation Fieldbus), and bench testing for control valves and ESDVs.

  • Hydrostatic & Seat Leakage Testing
  • Smart Positioner Signature Diagnostics
Precision Field Services

Field Instrument Calibration & Loop Testing

On-site and lab calibration services for pressure, temperature, flow, and level transmitters using NIST-traceable calibrators, ensuring loop integrity and precise process feedback.

Pressure & Temp

RTDs, thermocouples, pressure transmitters & deadweight testing.

Flow & Level Metering

Coriolis, Magnetic, Ultrasonic flow meters & radar level sensors.

Safety Instrumented Systems (SIS / ESD)

Design and testing of Emergency Shutdown Systems (ESD) compliant with IEC 61511 / SIL-2 and SIL-3 requirements to safeguard process units against emergency overpressure and thermal runaway.

Partial Stroke Testing (PST) for Emergency Shutdown Valves
Cause & Effect Matrix Validation and Logic Solvers
Methodology

Automation Project Execution Lifecycle

Structured V-Model engineering process following international automation standards.

01

FDS & Engineering Design

Functional Design Specification (FDS), I/O assignment, and hardware loop drawings.

02

Panel Fabrication & Wiring

Control panel assembly, Marshalling cabinet wiring, and surge protection installation.

03

Software Development & FAT

PLC/SCADA coding, simulation, and Factory Acceptance Testing with client engineers.

04

Site SAT & Commissioning

Cold/Hot loop checking, instrument calibration, and live plant startup tuning.

Quality Assurance

International Control & Safety Standards

Our automation design, panel build, valve testing, and instrument calibration practices adhere to global industrial standards.

ISO/IEC 17025 Traceable Calibration
Ex-proof / ATEX Hazardous Area Compliance
Standard / Code Scope / Application Compliance Level
IEC 61508 / IEC 61511 Functional Safety & Safety Instrumented Systems (SIS) SIL-2 / SIL-3 Certified Design
ISA-5.1 / ISA-88 Instrumentation Symbols & Batch Control Architecture 100% P&ID & Loop Mapping Standard
ANSI / FCI 70-2 Control Valve Seat Leakage Testing Class IV, V & VI Leak Tightness Verification
IEC 60079 Explosive Atmospheres (ATEX / IECEx Equipment) Zone 1 & Zone 2 Field Enclosure Standard

Platforms & Protocol Support

Seamless integration across industry-leading PLC/DCS controllers and fieldbus communication protocols.

Siemens SIMATIC S7 / PCS7
Rockwell Allen-Bradley
Schneider Modicon / EcoStruxure
Emerson DeltaV / Fisher
PROFINET / PROFIBUS DP
Modbus TCP/IP & RTU
HART & Foundation Fieldbus
OPC UA / Industrial IoT

Frequently Asked Questions

Common queries regarding our industrial automation and instrumentation services.

Can you upgrade legacy PLC/SCADA systems without stopping plant production?

Yes, we specialize in phased migration strategies. We prepare shadow I/O panels and run side-by-side FAT/SAT validation, reducing actual changeover downtime to scheduled maintenance windows.

Are your instrument calibration standards traceable?

All our calibrators (Fluke, Druck, Beamex) are certified and traceable to NIST and international standards, with full calibration certificates provided for audit compliance.

Do you provide control valve diagnostic reports?

Yes, every control valve service includes valve signature analysis (travel vs. pressure curves), seat leak test certificates according to ANSI FCI 70-2, and smart positioner diagnostic logs.