Multidisciplinary Engineering Services | PEC C-4 & ISO 45001

Industrial Plant Engineering &
Turnkey Services Solutions

Indus Engineering delivers multidisciplinary solutions including Power Generation, Mechanical Erection, Pipeline Rehabilitation, Civil Infrastructure, and Plant Annual Turnaround (ATA) services.

Power Generation & Turbines[cite: 1]
Pipeline Hydrojet & Coating[cite: 1]
Borescope Inspection[cite: 1]
Mechanical Fabrication[cite: 1]
Civil Construction[cite: 1]
24/7 Field Engineering[cite: 1]

Engineering Selector Guide

Match industrial scope to your plant needs

LIVE ADVISOR
Recommended Solution: Turnkey EPC / Field Ops
Turbomachinery & Mechanical Solutions
EXPERIENCE: 30+ Years Legacy
COMPLIANCE: ISO 45001 & PEC

"Complete power generation overhauling, pipeline rehabilitation, and heavy civil construction."

30+ Years
Industry Legacy Experience[cite: 1]
PEC C-4
Engineering Category Registration[cite: 1]
500,000 Ltrs
Fuel Tank Projects Completed[cite: 1]
100%
HSE & Safety Compliance[cite: 1]

Trusted By Industry Leaders & Key Sector Clients

PSO
PPL
SSGC
TOTAL PARCO
PNSC
PORT QASIM

Our Expertise

Comprehensive Industrial Engineering Solutions

Delivering end-to-end turnkey services across power, mechanical, civil, and specialized pipeline operations.

Power Generation & Turbines

Overhauling, maintenance, and balancing services for steam turbines and heavy power generation systems.

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Pipeline Hydrojet & Coating

High-pressure internal pipeline cleaning, hydrojetting, and protective coating applications for oil & gas assets.

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Mechanical Erection & ATA

Full-scope annual turnaround maintenance, heavy equipment erection, and industrial piping fabrication.

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Borescope Inspection

Advanced visual and NDT video borescope inspections for internal rotor blades, pipes, and enclosed vessels.

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Civil Infrastructure

Heavy equipment foundations, fuel station building works, and specialized industrial civil construction.

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Instrumentation & Automation

Digital governor retrofits, DEH systems control, and plant field instrumentation setup.

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Turnaround, Overhaul & Field Engineering

Comprehensive Engineering & Field Support Services

Proven track record of maintaining and optimizing turbomachinery fleets across Pakistan, the Middle East, and Asia. Certified by ISO 9001, API standards, and ASME codes.

Major Turnaround Maintenance
350+ TURNAROUNDS

Major Turnaround Maintenance

Full casing opening, diaphragm alignment, white-metal bearing re-metalling, rotor runout checks, and laser alignment for turbines up to 1,000 MW.

15,000 RPM Dynamic Balancing
1,200+ ROTORS BALANCED

15,000 RPM Dynamic Balancing

In-shop high-speed vacuum bunker balancing up to 40 tons, plus on-site multi-plane dynamic field trim balancing to ISO 1940 Grade G1.0.

HD Video Boroscopy and NDT
600+ NDT INSPECTIONS

HD Video Boroscopy & NDT

Non-invasive 3D phase measurement boroscopy, phased array ultrasonic testing (PAUT), and MPI crack detection without dismantling equipment.

Thermodynamic Blade Path Retrofit
85+ RETROFITS

Thermodynamic Blade Path Retrofit

Aerodynamic redesign of blade profiles and advanced brush seals to boost isentropic efficiency by 3%–12% on legacy steam turbines.

Heavy Piping and Heat Exchangers
450+ VESSELS & HEADERS

Heavy Piping & Heat Exchangers

ASME Section IX high-pressure alloy welding, condenser re-tubing, steam headers, and hydrostatic testing up to 350 bar.

Turnkey Cogeneration CHP EPC
120+ EPC PROJECTS

Turnkey Cogeneration (CHP) EPC

From initial thermodynamic mass-balance simulation to civil foundation, switchgear integration, and government grid synchronization.

Proven Performance

Featured Engineering Projects

Highlighting high-capacity fuel storage, pipeline servicing, and energy infrastructure executions[cite: 1].

Fuel Station Project Civil & Mechanical

Thar Block II Fuel Station & Tanks

EPC construction of 500,000-liter capacity underground fuel storage tanks and allied piping network[cite: 1].

SCOPE: Turnkey EPC Completed
SSGC LPG Terminal Pipeline Rehabilitation

SSGC LPG Terminal Hydrojetting

High-pressure internal cleaning, coating, and visual borescope inspection of cross-country gas pipelines[cite: 1].

CLIENT: SSGC[cite: 1] Completed
Power Plant Turnaround Power Generation

Turbine Overhaul & Dynamic Balancing

Full-scope annual turnaround maintenance and 15,000 RPM high-speed dynamic balancing of steam turbines[cite: 1].

BALANCING: 15,000 RPM[cite: 1] Completed
Interactive Engineering Sizing Tool

Combined Heat & Power (CHP) Output Calculator

Estimate captive electrical generation potential, annual electricity cost savings, and carbon offset by expanding your plant's steam enthalpy through an Indus steam turbine.

Steam Flow Rate (t/h): 45 metric tons/hr
Inlet Steam Pressure (MPa / Bar): 4.0 MPa (40 bar)
Inlet Steam Temperature (°C): 420°C
Process Exhaust Pressure (MPa): 0.40 MPa (4.0 bar)
ESTIMATED THERMAL OUTPUT

Power Generation & Savings

Captive Electrical Power Output
4.82 MW
(4,820 kW gross capacity)
Annual Savings
$3,254k / yr
Annual Energy
36,150 MWh
Carbon Offset: 23,498 Tons CO₂ / yr
Manufacturing Precision & Quality Assurance

Engineering Excellence & Global Standards

Zero-compromise engineering protocols governing every stage from raw Cr-Mo-V alloy forging inspection to steam trial platform validation.

Industrial Turbomachinery Quality Inspection and Engineering Testing
Precision Inspection & Quality Control
ISO 9001:2015
Quality Management
ISO 14001:2015
Environmental Mgmt
ISO 45001:2018
Health & Safety
CE Conformity
EU Pressure Directives
ASME Stamp
Sec. VIII & IX Vessels
API Standards
API 611 / 612 Turbines
Technical Insights & FAQs

Frequently Asked Questions

What is the delivery timeline for a custom steam turbine generator set?

Standard fast-track skid-mounted units (0.5MW–15MW) deliver within 4–6 months. Custom utility-scale condensing and extraction units (15MW–200MW) typically deliver within 8–12 months, including complete factory dynamic test certification.

How do back-pressure steam turbines generate zero-marginal-cost electricity?

Industrial plants with boilers often use pressure reducing valves (PRV) to drop steam pressure from boiler levels (e.g. 40 bar) to process levels (e.g. 3 bar), wasting enormous enthalpy. A back-pressure turbine replaces the PRV, expanding the steam through turbine blades to spin a generator while discharging 100% of the exhaust steam into process lines.

What dynamic balancing standards and rotor weights do you support?

Our high-speed dynamic balancing bunker handles turbine and generator rotors up to 40 tons at speeds up to 15,000 RPM in accordance with ISO 1940 Grade G1.0 and G2.5 specifications. We also provide on-site multi-plane dynamic field balancing.

Can Indus Engineering overhaul and supply spare parts for other OEM turbine brands?

Yes. Our reverse-engineering, 3D laser scanning, 5-axis CNC machining, and metallurgical laboratories allow us to manufacture precision replacement blades, labyrinth seals, bearing pads, and valve stems for virtually all global turbomachinery brands (Siemens, GE, Elliott, Triveni, Mitsubishi, QNP, Skoda, etc.).