Turnkey overhaul, high-speed dynamic balancing up to 15,000 RPM, and precision alignment for steam turbines and industrial power generators.
Customized engineering solutions to enhance thermal efficiency, extend equipment life, and eliminate unscheduled outages.
Comprehensive disassembly, inspection, re-blading, rotor alignment, and casing restoration for back-pressure, condensing, and extraction steam turbines.
Converting outdated mechanical governors to high-precision Digital Electro-Hydraulic Control (DEHC) systems for improved frequency response and grid stability.
Engineering integrated Combined Heat and Power (CHP) cycles for sugar, chemical, paper, and textile plants to maximize steam utilization and lower power bills.
Maintenance, wedge inspection, rewind services, and Automatic Voltage Regulator (AVR) upgrades for high-voltage industrial generators.
Advanced diagnostic analysis, FFT spectral vibration profiling, dynamic laser shaft alignment, and thermal imaging during operational conditions.
Overhauling Main Stop Valves (MSV), Control Valves (CV), Extraction Non-Return Valves (NRV), lube oil skids, and surface condensers.
Every major overhaul follows rigorous OEM-compliant procedures to ensure maximum safety and zero startup delays.
Baseline vibration recording, thermal efficiency logging, and spare parts readiness verification prior to shutdown.
Top casing removal, rotor extraction, dimension checks, and non-destructive testing (MPI/UT) on blades and journals.
Dynamic balancing, seal replacement, valve seat lapping, and precision internal laser alignment of diaphragms.
Oil flushing, solo turbine run, overspeed trip calibration, sync with grid, and full load heat rate logging.
Overview of steam turbine categories, parameters, and ASME/API standards followed.
| Turbine Class | Power Rating | Inlet Pressure / Temp | Applicable Standards | Target Application |
|---|---|---|---|---|
| Back Pressure Turbines | 0.5 MW – 50 MW | Up to 110 Bar / 535°C | API 611 / API 612 / ASME PTC 6 | Sugar Mills, Paper, Process Heating |
| Condensing Turbines | 5.0 MW – 150 MW | Up to 140 Bar / 540°C | ISO 10816 (Vibration) / IEC 60045 | Captive Power Plants, IPPs |
| Extraction Condensing | 10 MW – 400 MW | Up to 160 Bar / 560°C | ASME TDP-1 / API 670 (Protection) | Fertilizer, Petrochemical Complexes |
| DEHC Control Systems | All Turbine Ratings | Hydraulic Pressure 10–160 Bar | IEC 61508 (SIL 3 Safety Logic) | Digital Speed & Load Governors |
A selection of high-stakes turbomachinery overhauls executed within critical shutdown windows.
Completed complete rotor extraction, 3rd stage re-blading, journal bearing re-babbitting, and DEHC recalibration during seasonal crushing outage.
Replaced aging mechanical flyball governor with redundant SIL-3 digital electro-hydraulic control system, reducing speed deviation to < 0.05%.
Executed HP/IP casing parting plane alignment, labyrinth seal overhaul, dynamic rotor balancing, and main stop valve lapping under emergency conditions.
Answers to common technical questions regarding our turbomachinery interventions.
A standard major overhaul for industrial turbines (10MW–50MW) typically takes between 10 to 18 days depending on the scope of rotor re-blading and casing alignment required. Pre-outage planning helps us minimize downtime.
We perform field in-situ dynamic balancing under actual operating speeds, as well as high-precision low/high-speed balancing in our specialized workshop facilities equipped with heavy balancing rigs.
DEHC systems provide microsecond response times to load swings, eliminate mechanical wear/hunting, allow automatic turbine warmup sequences, and offer 2-out-of-3 trip redundancy to prevent catastrophic overspeed events.
Consult with our chief turbomachinery engineers today for pre-outage health audits, custom blade manufacturing, or full power plant engineering support.